Responding to climate change is one of the greatest challenges of our times. As a global company, Sappi is committed to being part of the solution and is focused on decarbonising its operations. As part of its long-term global commitment to climate protection and sustainable production, Sappi will be abandoning the use of coal at its German site in Stockstadt as a next step. To this end, the current coal-fired Boiler 9 will be decommissioned, and the mill will be operated using only renewable biomass and natural gas.
This transition already started at the end of 2021 and is scheduled for completion by the end of September 2022. This fits seamlessly into Sappi’s large-scale projects to reduce CO2 emissions as part of its ambitious decarbonisation roadmap: for instance, with the fuel boiler modernisation at the Gratkorn site in Austria, fuel conversion to biomass at the Kirkniemi site in Finland and the installation of a new electric boiler at the Maastricht plant in the Netherlands. Sappi’s decarbonisation targets for 2025 include reducing emissions of specific greenhouse gases (Scope 1 and 2) by 25 per cent and increasing the share of renewable energy in Europe to 50 per cent (compared to 2019).
A tradition-rich company committed to a clean future
Sappi’s Stockstadt mill was founded in 1898 and is one of Sappi Europe’s ten production sites. The exiting of coal is expected to reduce annual emissions in Stockstadt by at least 100,000 tonnes of CO2. This corresponds to roughly one third of previous fossil emissions. Moreover, the project is expected to have numerous positive benefits for the environment in terms of less traffic, noise and waste.
“The project marks a significant milestone in equipping the Stockstadt mill for the future,” explains Christian Dietershagen, Managing Director and Plant Manager at Sappi Stockstadt GmbH.
“In addition to the positive climate impacts, we anticipate that roughly 700 truck journeys for waste disposal per year will be dispensed with, and that noise emissions will be reduced due to the elimination of various sources, e.g. the ramping up and down of the coal-fired steam boiler, operation of the coal mills, and the absence of truck shuttle traffic.” Additionally, the annual energy consumption is expected to be lowered from the current level by some 5 to 7 per cent.
Three pillars for more sustainability
Sappi’s decarbonisation roadmap includes close to 80 projects to be implemented in all European mills between 2021 and 2025. The roadmap is based on three pillars:
- Exiting coal and switching to renewable or lower emissions fuels
- More efficient use of energy and a continuous reduction of emissions through investments in state-of-the-art technologies and processes
- Increased use of green electricity.
With the coal boiler decommissioning at the Stockstadt site by September 2022, the exit from the use of coal will be nearly complete across Sappi Europe’s facilities. This is another important contribution the company is making towards a sustainable, low-carbon future – as stipulated by the Paris climate protection agreement and the European “Green Deal”.
Sappi is a leading global provider of sustainable woodfibre products and solutions, in the fields of Dissolving pulp, Printing papers, Packaging and speciality papers, Casting and release papers, Biomaterials and Bio-energy. As a company that relies on renewable natural resources, sustainability is at our core. Sappi European mills hold chain of custody certifications under the Forest Stewardship Council™ (FSC™ C015022) and the Programme for the Endorsement of Forest Certification (PEFC/07-32-76) systems. Our papers are produced in mills accredited with ISO 9001, ISO 14001, ISO 50 001 and ISO45 001 certifications. We have EMAS registration at 5 of our 10 mills in Europe.
Sappi Europe is a division of Sappi Limited (JSE), headquartered in Johannesburg, South Africa, with 12,500 employees and 19 production facilities on three continents in nine countries, 37 sales offices globally, and customers in over 150 countries around the world.
About the Sappi Stockstadt Mill
The mill in Stockstadt (Germany) is one of Sappi Europe’s ten production sites. Founded in 1898, the mill is one of the largest employers in the Aschaffenburg region with close to 550 employees as well as 30 trainees and apprentices. It generates an annual turnover of approximately 200 million euros.
Sappi Stockstadt is equipped with a paper machine and a coating machine for paper finishing. Up to 230,000 tonnes of coated and uncoated fine and special papers are produced there annually. Moreover, the Stockstadt mill is an integrated mill: The primary raw material required to produce premium papers is manufactured in-house at Sappi’s site – totalling roughly 126,000 tonnes of chlorine-free bleached pulp annually.
The premium papers produced in Stockstadt feature a velvety, smooth or natural surface, depending on requirements, and stand out with exceptional printing and finishing properties. Sappi papers are used worldwide to produce high-quality calendars, premium magazines, art and illustrated books as well as high-end print advertising.